Sealife Istanbul – Achieving more with less
Project ID: Location Istanbul Company Merlin Entertainments Year 2019 Water Saltwater Size of Aquarium: 5 million liters ATO Energysaving, with Merlin Entertainment and other partners, implemented an energy-saving initiative at Sealife Istanbul for its 5-million-liter ocean tank. The Challenges: High energy consumption due to compromised hydraulic lay-out, needing significant amount of energy to get circulation (2x 37kW, 2x 30kW & 4x 15kW). Lack of bottom and side drains in the tank design, leading to inefficient waste capture and excessive detritus buildup, requiring daily siphoning. Protein skimmers underperformed as waste failed to reach the LSS. Ineffective biological filtration caused by insufficient waste retention time in the filters, caused by not well spreading of water on the bio filter area Significant water and salt usage for siphoning and backwashing The Solution: Replaced sand in the filters with AFM® (Activated Filter Media), enhancing filtration and stabilizing ORP (Oxidation-Reduction Potential) levels, enabling automatic ozone generator shutdown and reducing energy consumption. Implementation of 17 highly efficient AFC400 propeller pumps and adjustments of speed to the existing pumps and taking offline the 37kW pumps. Optimized water flow with AFC400 pumps, to keep detritus suspended, reducing daily siphoning demands. Enhanced retention time and even water flow through biological filters for better nitrification performance. Reduced backwash intervals, saving water and salt. Pumps energy usage 1’250 MWh/year 550 MWh/year Power use of pump of filters 200 MWh/year <100 MWh/year Backwash interval Twice a week Once a week Backwash volume 2500m3/year 600m3/year Water to be reclaimed 10 million liters 2.4 million liters Circulation in the tank 2.1 million liters/h 3.4 million liters/h Results: 700’000 kWh are saved per year The optimized circulation system increased water movement by over 50%, improving cleanliness within the tank and reducing detritus buildup. The reduction in detritus accumulation decreased the need for siphoning and backwash operations, which in turn saved water and salt. The frequency of backwashing was halved. AFM® improved water quality and stabilized ORP, minimizing the need for chemical additives such as ozone. FormaEin Bild, das Konzert, Aquarium enthält. Automatisch generierte BeschreibungFormaTuning the pumps to lower flow rates reduced system noise.
Vertical Oceans Singapore
VIET-UC – The world’s largest shrimp hatchery
Parameters Location Vietnam Company Viet-UC Fish Species Shrimps Water Flow 150m3/h Filtration Velocity 7m/h Salinity ≥25%o Temperature 30° TSS load: 50 mg/L The challenge Shrimp experienced slowed growth in later stages, are susceptible to diseases, and increase in overall mortality rates. High organic load and lack of biofiltration result in sedimented material polluting the system. Low levels of dissolved oxygen (5.5mg/l at 30°C), due to inefficient aeration methods and consumption by organic material. Aeration is limited by surface area to volume ratio and traditional shallow tank design. The solution Deeper tanks with a conical base for improved recirculation of sedimented material. Fewer diffusers, releasing smaller bubble sizes for longer contact time and enhanced aeration. Integration of a biofilter with plug flow circulation of water, facilitated by mass transfer pumps. Dryden Air Diffusers New tank Design Results: Dissolved oxygen levels increased from 5.5 mg/L to 7.5 mg/L, with less diffusers 90% reduction in the overall water consumption Reduced shrimp mortalities Reduced feed consumption by 50% 20% increased harvest weight of the shrimps Statement: “ Since implementing Dryden Air diffusers, we’ve seen improved oxygen levels, reduced water and feed consumption, increased shrimp harvest weight and reduced mortalies.”
Treatment of marine hatchery water to eliminate NoroVirus
Parameters Location Vietnam Company Viet-UC Fish Species Shrimps Water Flow 150m3/h Filtration Velocity 7m/h Salinity ≥25%o Temperature 30° TSS load: 50 mg/L The problem Marine fish hatcheries are susceptible to the introduction parasites, bacterium and viri and can impact on the profitability and viability of a fish farm installation. The most sensitive stages include egg incubation, first feeding and early rearing, until grow-out stage, however all stages are at risk. The virulence of Norovirus is but one example of an endemic risk associate with a viral pathogen. Parasites can be removed by good filtration down to 5 microns, bacteria can usually be deactivated by good mechanical filtration followed by UVc irradiation with a dose rate of 60 mj/cm2/sec. However viri are very difficult to remove by standard mechanical filtration and they have a very high resistance to UV. For IPN (infectious pancreatic necrosis) 120mj/cm2/sec is required to denature the RNA and as a safeguard systems rated at 200 mj/cm2/sec are usually installed. The solution The first stage is the best possible filtration, membrane filtration down to 0.01mircons may be applied, but this would be very expensive and impractical in the vast majority of cases. AFM filtration using grade 1 and grade 0 AFM can provide a lower cost option which is actually more effective than UF. Stage 1. ZPM Pump water out of the sea and through a Seawater ZPM, delta P should be approx. 0.2 bar. The ZPM will spin and cavitate the water. The action will cause mechanical coagulation and flocculation reactions. The small particles including viri protein will be flocculated which will allow the AFM to physically remove the organisms. The injection of a small quantity of ozone between 0.05 and 0.1 mg/l can enhance the mechanical coagulation reactions. Stage 2. AFM The water is now filtered by AFM using grade 3 on the base with a layer of grade 2. The bulk of the filter media will be grade 1 with a layer of grade 0. Refer to the AFM instruction manual for more detail. Filtration performance is a function of water flow velocity. The maximum recommended flow for aquaculture applications is 20 m/hr. If there is a requirement to remove of deactivate viri then a flow velocity of 10m/hr is recommended. The pressure filters should be in compliance to Germ D IN standard with 1200mm of filter bed and a nozzle distribution plate and side window. Back-wash water flow is dependent on filter bed AFM grade sizes, water temperature and water salinity. Refer to manual for more detailed instructions. As a guide line the back-wash flow must be sufficient to expand the filter bed by 20% for a period of 5 minutes. After back-wash there should be a rinse phase for approximately 10 minutes before going back-online. Stage 3 Disinfection The water is now mechanically clean, but there will still be viri and bacteria present in the water. The ZPM and AFM systems will have reduced the concentration by 50% to 90% when grade 0 is used but this is not sufficient to protect the fish. The water now needs to pass through a second ZPM into which you inject hydrogen peroxide at a rate of 1 to 6ml per 1 m3 of water treated. As an alternative ozone me be applied at a concentration of 0.1 mg/l. The ZPM will either kill the bacteria and viri or render them much more susceptible to oxidation reactions for a short period of time. Immediately after the ZPM the water enters the UVc chamber and is irradiated to a value of 200mj/cm2/sec. for viri and over 60 mg/cm2/sec for bacteria. Please note that irradiation level will be a function of the UVc transmission through the water. The presence of a small amount of hydrogen peroxide or ozone will be catalysed by the UVc systems to generate up to 7 times the concentration of hydroxyl radicals. The combination is essential to insure adequate treatment of the water. Solved. The fish farm in question could not produce juveniles due to infection by Norovirus, after installation of the system, the farm was a success.
Golden Nugget, Las Vegas
AFM® delivered 100% water clarity 3x faster than silica sand in backwash recovery filters, maintaining optimal flow rates all day, and has now been implemented in every exhibit.
Ford Cars Industrial effluent
Nucor Steel
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Square – Groundwater Iron and Arsenic removal
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Nucor Steel Oil, Grease and TSS removal
